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... BODY The aluminium body skin is made up in two parts—the front and rear ends. Here, the rear end is being hand beaten on a jig. The steel chassis platform arrives at Newport Pagnell by road from the Huddersfield works of David Brown Industries. The body skin is of aluminium alloy construction - the front of the steel chassis is enormously strong with a completely rigid structure that permits no flexing. Strengthening sections are added on a main chassis jig. Panel sections will later be attached to these to form the basic shape of The section of the front end which will house the radiator grille being shaped on rollers. the car. A black anticorrosive spray is used on the completed frame before it is panelled. There are approximately 34 welded 16-gauge alloy panels to each shell. Initially, the main panels are stretched on a concretefilled former to give the beater a basic workable shape. Each is then hand beaten on a glass fibre, wood or steel mould. The shaped panels are welded together in two main partsthe ...
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